Process Design

Process Design

Process engineering encompasses the following steps:

•	Initial flow diagrams outlining the process as it exists today

•	On-site information gathering to detail equipment dimensions, utility requirements and all process and waste streams

•	Completion of preliminary flow diagrams showing current process and development of options for: - optimization of processing zones to achieve maximum food safe environment - water reduction and savings - waste handling schemes - energy recovery opportunities - determination of utility requirements - sizing and material selection for utility mains

•	Development of preliminary equipment layout to provide options for: - location and design of flume systems, pits and other permanent process support systems - location and design of building columns to accommodate the most efficient process layout - height requirements to accommodate equipment and support systems - location of roof and wall penetrations - location and general specifications for foundation and roof - routing for piping and associated structural requirements - optimization of process flow paths with efficiency options (location of docks, doors, etc.) - further refinement of energy saving opportunities - design options for future expansion and process improvements - foundation for determining personnel and forklift traffic routes

•	Workshops with client to determine final agreed upon process flows and layouts as well as future expansion and improvement - generally involves project stakeholders from the clients facility

•	The above activities provide the basis for the other disciplines of the design team to carry out activities such as: - development of a utility matrix for the facility - underground and other utility piping design - structural supports (both process and building) that accommodate building and equipment loads - location and design of utility distribution (electrical, water, gas, steam, refrigeration, etc.) - foundation design integrated with equipment requirements - building lighting design - parking lot location and design

Process engineering as it is outlined above is the back-bone for a multi-discipline engineering team to design a modern food plant that is focused on the process itself. Covert Engineers believes that the process must come first in order to ensure that the final product is the best that it can be. Once the process is established, we can wrap a building around it and design the support systems to make sure it is efficient.